Fully Automatic Filling Production Line,20-80 Cans/Min,Automatic
filling of powders, liquids, granules, tablets, pills
Process flow:
Manually pour materials into the storage hopper of the elevator →
Empty cans are placed in the can sorting turntable → Easy to pull
caps are placed in the lower cover slot of the can sealing machine
→ Can caps are placed in the storage cover slot of the lid sorting
and capping machine → Non drying labels (including installation of
heat transfer printing and coding machine ribbon) → Automatic can
sorting → Z-type climbing elevator (for sediment and iron removal)
→ Combined scale measurement → Collecting hopper (for unqualified
removal) → Positioning and unloading of empty bottles (while
vibrating the bottle bottom) --Manually weigh and load the cans on
the second side of the conveyor (if necessary) - Online weight
sorting scale (including unqualified removal) - Can sealing machine
detects the cans - Automatic easy to pull down lid - Automatic
capping and sealing - Rotary capping machine detects the cans -
Automatic capping - Automatic capping - Labeling machine detects
the cans - Labeling and coding - Manual packing - END
LP-1200 tank inlet rotary table (304 stainless steel)
Scope of application: Used for automatic supply of round bottles.
Working principle: The materials are manually added to the storage
bottle turntable for storage. The materials in the storage bottle
warehouse will automatically be quantitatively fed to the turntable
at the set speed. The turntable will rotate to sort out the bottles
according to the requirements, and sensors will be used for
real-time monitoring feedback. The bottles will automatically stop
when full, and the bottles will be automatically supplied when
short, achieving full automation operation requirements.
Main features:
Linear structure is simple, easy to install and maintain.
Compact and reasonable structure, simple appearance, and convenient
operation;
Meet automation requirements without the need for manual bottle
delivery;
After being organized by the conveying mechanism and bottle
management mechanism, the bottles are upright, compact, and orderly
entering the subsequent process.
Technical parameters:
Rotary table diameter: Φ 1000mm
Canning capacity: ≤ 60 cans/minute
Height of conveyor belt (from ground to conveyor belt): 850mm
Power supply: AC 220V/50HZ, 400W
Overall weight: 80KG
Outline dimensions: 1100 * 1100 * 1050mm
TB-P-30 desiccant feeding machine (three sided sealing)
Scope of application: Used for automatic dispensing of deoxidizers
in roll packaging.
Working principle: The coil containing deoxidizer is manually
loaded into the unwinding rack, and the desiccant installation
diagram is threaded into the cutting position. After starting up,
the equipment is in standby mode. When receiving a signal from the
conveyor that an empty bottle is coming, the feeding machine cuts a
package of deoxidizer and drops it into an empty bottle, carrying
the next empty bottle signal, achieving a fully automated process
of feeding the desiccant.
Main features:
1) Simple structure, easy installation and maintenance.
2) Simple appearance and easy operation;
3) Meet automation requirements without the need for manual release
of desiccants;
4) When the bottle passes through the induction switch, the cutting
mechanism automatically cuts a package of deoxidizer and drops it
into an empty bottle.
Technical parameters:
1) Adopting PLC control with automatic tracking of color code
position function
2) Packaging capacity: ≤ 100 bags/minute
3) Height of conveyor belt (from ground to conveyor belt): 850mm
4) Adapted package size (max): 80 (W) x 130 (L) x 30 (H)
5) Packaging form: three sided sealed bag shape
6) Maximum bag width: XXmm ()
7) Maximum coil diameter: ≤ 300mm
8) Inner diameter of paper core: XXmm
9) Delivery method: stainless steel roller drive
10) Package delivery drive method: stepper motor closed-loop
control
11) Package cutting position detection method: photoelectric switch
or thickness detection
12) Cutting method: flat mouth
13) Gas consumption of gas source: 6kg, 0.2m3/min
14) Power supply: AC 220V/50HZ, 400W
CST-1.8L-2400 Z-type bucket elevator
Scope of application: Used to lift small particles, flakes, and
blocks of materials to a combined scale, saving manpower and
intelligently replenishing materials.
Working principle: The material is manually poured into the storage
hopper of the elevator, and the vibrator automatically vibrates the
material out. When dust and sediment pass through the vibration
groove, the small holes on the vibration groove filter the dust and
sediment into the dust and sediment collection tray. At the same
time, during the material falling process, the iron is adsorbed by
the iron removal rod, which prevents iron filings from entering the
combined scale.
Main features:
Simple structure, easy installation and cleaning.
Simple appearance and easy operation;
Meet automation requirements, automatic feeding, time-saving and
labor-saving;
When the bottle passes through the induction switch, the cutting
mechanism automatically cuts a package of desiccant and drops it
into an empty bottle.
Technical parameters:
Adopting PLC control, frequency regulator to control vibration, and
frequency converter for speed regulation.
Packaging capacity: ≤ 5 cubic meters/hour.
Capable of removing dust, sediment, and iron
Sprocket material: engineering plastic
Chain material: 304 stainless steel
Hopper material: PP, full volume 1.8L
Vibration slot size: 1000L x 280W x 100H
Storage hopper capacity: 60L
Power supply: AC 220V/50HZ, 900W
ZXGZ-MHW10-1.6L linear weighing and filling machine (including
removal) (extended conveyor)
Scope of application: Used for fully automatic weighing, measuring,
and bottling of traditional Chinese medicine slices, drugs, and
food.
Working principle: After the material enters the upper feeding
hopper of the combination scale, the wire vibration machine will
vibrate the material into the buffer hopper according to the set
parameters. After entering the weighing hopper, the computer will
automatically combine the buckets that meet the target weight, wait
for the unloading signal from the empty bottle, and put the weighed
material into the collection hopper. When the combined material
does not reach the target weight, the unqualified door will open
and the material will be collected into the recycling box, When the
combined weight meets the target weight, the qualified door opens,
and the material enters the empty bottle through the chute. At the
same time, the empty bottle vibrates to ensure that the material
falls into the bottle.
Main features:
Measurement is carried out through a combination scale, with fast
speed and high accuracy.
When replacing different materials, you only need to call up the
formula and set it with one click, making the operation convenient
and fast.
Meet automation needs without manual intervention.
Technical parameters:
Adopting weighing PLC control, 10 weighing buckets have 256 weight
combinations, ensuring high speed and efficiency.
Weighing speed: ≤ 60 times/minute
Height of conveyor belt (from ground to conveyor belt): 850mm
Maximum material length: 80mm
Weighing range: 10-500g (no need to replace accessories)
Weighing accuracy: X0.5 level
Bottle positioning function
Bottle bottom vibration function
Automatically eliminate and collect unqualified weight
PLC+touch screen control of various action processes
Gas source consumption: 6kg, 0.2m3/min
Power supply: AC 220V/50HZ, 1000W
CW-2140 online weight sorting scale (including removal)
Scope of application: Suitable for testing whether the weight of a
single product is qualified, and removing products that do not meet
the weight requirements. Widely used in various industries such as
electronics, pharmaceuticals, food, beverages, health products,
daily chemicals, light industry, agricultural and sideline
products.
Working principle: The product passes through the weight sorting
scale belt, and the weighing sensor converts the analog signal of
the weight into a digital signal, which is processed by the
computer and compared with the set target weight. Qualified
products are sent to the next process through the conveyor, and
unqualified products are removed to the unqualified product
collection box outside the conveyor.
Main features:
Simple and reasonable structure, flexible operation, and convenient
cleaning.
Eliminating manual quality inspection and achieving 100% full
inspection of product weight, improving efficiency and ensuring
product weight;
Technical parameters:
Single weighing range: ≤ 1000g
Weighing accuracy range: ± 0.3g~± 1g
Display accuracy: 0.1g
Sorting speed: 30-100m/min
Weighing material size: ≤ 280mm (L) * 200mm (W)
Scale conveyor belt size: 400mm (L) * 210mm (W)
Exclusion method: push rod type
Operation direction: facing the machine, left in and right out
Pre set product numbers: 200
Control system: high-speed A/D sampling controller
Gas source consumption: 6kg, 0.1m3/min
Power supply: AC 220V/50HZ, 900W
LXG-30 fully automatic capping and capping machine
Scope of application: Used for automatic screwing of threaded caps
for drugs, food, and cosmetics.
Working principle: After the bottle enters the capping machine, the
photoelectricity detects the bottle, automatically lowers and
presses it. Four sets of rollers will tighten the bottle cap to the
set torque through friction.
Main features:
Automatic lower cover, automatic front cover, fast speed, and high
precision of cover rotation.
When changing the diameter of different cans, all you need to do is
change the width of the guide rail and adjust the torque, making
the operation convenient and fast.
Meet automation needs without manual intervention.
Technical parameters:
Applicable tank diameter: 50-125mm (accessories need to be
replaced)
Applicable tank height: 50-150mm
Cap rotation method: 4 sets of roller caps
Drive method: servo motor torque control
Cap rotation speed: ≤ 30 times/minute
Covering method: lifting conveyor belt center of gravity
discrimination
PLC+touch screen control of various action processes
Gas source consumption: 6kg, 0.2m3/min
Power supply: AC 220V/50HZ, 1500W
GFX-30 Continuous Aluminum Foil Magnetic Induction Sealing Machine
(Air Cooled)
Technical parameters:
Sealing speed: 0-80 bottles/minute
Sealing diameter: 50-100mm
Container height: 50-150mm
Cooling method: air cooling
Appearance: stainless steel
Power supply: AC 220V 50Hz
Power: 1300W
Basic functions:
Suitable for circular bottles with a maximum diameter of 100mm and
a height of 50-150mm.
The machine is equipped with a non aluminum foil removal and
collection system to ensure that the sealing qualification rate
error is ≤ 0.01%; Automatic removal device for power outage and
shutdown.
Electromagnetic radiation is harmless to the human body, and
sealing does not affect the quality of the medicine in the bottle.
Equipped with automatic detection and removal function without
aluminum foil.
Equipped with overload protection and cooling protection
WAL150 fully automatic circular and irregular bottle dual-use
labeling machine (customized)
Scope of application: Used for fully automatic self-adhesive
labeling of various round bottles in the pharmaceutical, food, and
cosmetics industries.
Working principle: After the bottle enters the labeling machine,
the photoelectric detection of the bottle, automatic coding, and
servo motor control for labeling and labeling.
Main features:
Automatic coding (coding is an option), automatic cover up, fast
speed, and high precision of cover up rotation.
When changing the diameter of different cans, all you need to do is
change the width of the guide rail and adjust the torque, making
the operation convenient and fast.
The encoder is linked with the servo motor, and changing the speed
does not require adjusting other parameters.
Technical parameters:
Applicable tank diameter: 50-125mm
Applicable tank height: 50-150mm
Labeling method: belt rubbing and rolling
Drive method: servo motor control
Labeling speed: ≤ 80 times/minute
Label detection method: Label transparency detection (when
transparent labels need to be affixed, the transparent label
detection switch needs to be replaced)
PLC+touch screen control of various action processes
Labeling speed stepless adjustable touch screen
Power supply: AC 220V/50HZ, 750W
Coding configuration
DK-03S Dikai Heat Transfer Printing Intelligent Coding Machine
Technical parameters:
Printing accuracy: 300dpi resolution (12dots/mm)
Intermittent printing area: 32 x 55mm
Continuous printing area: 32 x 100mm
Printing frequency: ≤ 120 PCS/MIN
Consumables: Heat transfer printed outer carbon ribbon, commonly
used/mixed base/wax base
Specification of consumables: 33mm x 500m
Maximum ribbon length: 600 meters
Standard ribbon width: 33mm
Minimum spacing of color bands: 1mm
Power supply: AC110-220V ± 10V, 50/60Hz
Power: 150W
Input: Print signal, encoder signal
Output: Fault state output (relay signal output)
Printing content: date, future date, time, counter, shift, barcode,
QR code, image, text
Print size: 164 * 158 * 186m
